CAST STEEL FOR SHIPBUILDING
Bessemer Steel for Boiler Plates -- Steel for Shipbuilding -- Sir N. Barnaby on Steel Ship-plates -- Tests of Bessemer Steel Boiler-plates at Crewe
Among the almost endless variety of useful purposes to which Bessemer mild cast steel has been applied, there is none more important than its employment in the construction of steam ships for the conveyance of passengers and merchandise, and also of ships of war and fast cruisers. The great strength of this material, as compared with the best brands of iron; its even and homogenous character; its great power of elongation before rupture; and its unequalled amount of elasticity under severe strains; all combine to form a material not only admirably adapted for the plates, beams, and angles of the ship itself, but equally suitable for the construction of her masts and spars, her boilers and her machinery; and for the still more important manufacture of the heavy armour-plates necessary to protect ships of war from the assaults of the enemy.
From a very early period I had become deeply impressed with the importance of the application of my new steel to shipbuilding, and my first impulse was naturally to try and force my own conviction on the British Admiralty, and induce them to employ it in the construction of ships of war. But the remembrance of my treatment at Woolwich came upon me as a warning, for there I had given, at much cost and labour to myself, the most irrefutable proofs of the perfect applicability of my mild steel to the manufacture of ordnance, and all these proofs had been overlooked and thrown aside by the Minister of War in favour of an inferior substitute for steel. This experience determined me not to be foiled a second time by attempting to convince the "How-not-to-do-it" Government official. I therefore preferred to await the more certain and reliable action of mercantile instinct. Private shipbuilders, I had no doubt, would soon find out the merits of steel, and feel a personal interest in its adoption. Boiler-makers, I also felt assured, would recognise its value, and use it instead of iron, many years before the Admiralty officials would wake up and become conscious of the advantages it possessed over the weaker material. Nor did I have long to wait for the verdict of practical men on the value of Bessemer mild cast-steel plates, as applied to the construction of steam boilers; an application which in itself is a sufficient guarantee of their high quality, and their superiority over plates made of the highest brands of British iron. Every person connected with the iron trade is well aware that the articles known to the trade as boiler-plates are superior in quality to those known as ship-plates; in fact, iron ships were never built with the high-class iron used for boilers.
I have already stated that, on the occasion of the Institution of
Mechanical Engineers holding one of their annual meetings at Sheffield,
in July, 1861, under the presidency of Sir William Armstrong, I read a
paper on "The Manufacture of Cast Steel and its Application to
Constructive Purposes." I now refer again to that paper, simply to
quote a few lines from the speeches made in its discussion, by two
eminent practical Lancashire engineers, in order to show what had been
done up to that early date in the application of the new steel to the
construction of steam boilers. This discussion, be it observed, took
place no less than fourteen years prior to the date on which Sir
Nathaniel Barnaby, then the Chief Naval Architect at the Admiralty,
read his paper before the Institution of Naval Architects, in which he
criticised adversely the use of Bessemer steel plates for shipbuilding
and boiler-making. Hence it will be interesting to see how far this
material had already been employed for boiler-making.
At this meeting of the Institution of Mechanical Engineers above
referred to, Mr. Daniel Adamson,*[1]
the well-known engineer and
manufacturer of steam boilers, whose works were at Hyde, near
Manchester, exhibited some beautiful specimens of deep and difficult
flanging in some fire-boxes for locomotive boilers. Mr. Adamson said he
had already used 200 tons of boiler-plates made from the new steel, and
was about to procure a further supply of 70 tons. He found the metal of
excellent quality, and of regular character throughout, and it was an
admirable material for working. The flanged fire-box plates shown were
duplicates of a number that he had used in the manufacture of boilers
for very high pressure, with the most satisfactory results. The metal
flanged beautifully, and was like copper in this respect,*[2] but with the
advantage that it was not so liable as copper to be damaged by
overheating. He could fully confirm the statements given as to its
strength, having tested it severely. As a precaution every plate had
been ordered with a 1-in. margin all round, which was sheared off, and
bent double, as a test of the quality of the plate. The metal was found
to stand this test well, and bent double, like the specimens exhibited,
without cracking at any part of the surface.
The other engineer referred to, who took part in the discussion of my
paper, was Mr. William Richardson, the active practical partner in the
firm of Messrs. John Platt and Company, Engineers, Oldham, in which
firm Mr. Richardson had, for over twenty years, the direction and
supervision of some five thousand workmen. In the course of the
discussion on my paper, Mr. Richardson said, "He had made trial of the
Bessemer steel plates for some time in boilers at Messrs. Platt's works
at Oldham, where, some years ago, a higher pressure of steam was
adopted than was then usual. At that time they frequently found
distress at the joints of the boilers, and had adopted double riveting;
the furnace plates were frequently blistered, though of a good make of
iron. Subsequently three boilers were made of plates of 'homogeneous
metal,'*[3]
which had been at work three years, but since the Bessemer
steel had been produced at a cheaper rate and equally reliable in
strength and quality, they had used it extensively, and had now six
boilers constructed of the new plates. They had no more trouble from
blistered plates and strained joints, while a great saving was
effected, owing to the reduced thickness of the metal requiring less
fuel to produce the same heating power. They had had only two years' experience of
the new-plates, but during that time the results had proved thoroughly
satisfactory."
This latter remark of Mr. Richardson shows the high opinion formed,
from personal observation, of the new steel, at least two years prior
to the date at which it was spoken. Thus, as far back as July, 1859,
Mr. Richardson had erected, at the works of Messrs. John Platt, of
Oldham, no fewer than six Bessemer steel boilers, of 6 ft. 6 in. in
diameter by 30 ft. in length, each having one flue-tube of 3 ft. 10 in.
in diameter, with plates 5/16 in. thick, and working at a pressure of
85 lb. per square inch.
These facts will serve to show the high reputation acquired by these
mild cast-steel plates, even at this early period: a reputation that
steadily increased throughout the country, and which, in the early part
of 1863, had so fully convinced the firm of Messrs. Jones, Quiggins,
and Company, shipbuilders, of Liverpool, of the suitability of steel as
a shipbuilding material, that they determined to put it to a practical
test by building a small steam-ship. For this vessel the firm of Henry
Bessemer and Company, of Sheffield, produced the steel, which was
afterwards rolled by Messrs. Atkins and Company, of Sheffield, this
being the first of many extensive orders given us by this enterprising
firm for the Bessemer mild cast-steel ship-plates.
I am indebted to the Chief Surveyor of Lloyd's for the following list
of Bessemer steel ships, classed by them during the years 1863, 1864
and 1865.
It will be seen from the foregoing that I had formed a pretty accurate
estimate of the inertness and inactivity of the British Admiralty, when
I decided on not wasting my time in endeavouring to awaken them to a
sense of the vast national importance of employing mild cast steel for
shipbuilding.
Private shipbuilders and shipowners had, as I felt assured they would,
availed themselves largely of the many advantages possessed by this
material, and had set an example of alertness and activity to the
officials of the Admiralty, an example which they wholly disregarded.
Thus, year after year rolled by, and still there were no signs of the
Admiralty waking up to the consciousness of the great metallurgical
revolution that was rapidly spreading over Great Britain and the whole
continent of Europe, and that had already extended in full force to the
energetic people of the United States. In fact, everywhere steel was
replacing iron for innumerable structural purposes, varying from
viaducts and bridges of large span, down to such small items of
domestic hardware as milk-cans and saucepans.
After ten years of indifference on the part of the Admiralty, it was
discovered that, notwithstanding the fact that the Bessemer process was
a British invention, the more active and more enterprising officials of
the French Admiralty had fully recognised the value of steel for the
construction of ships of war, and that the French Government were far
advanced with the large iron-clad, "Redoubtable," then being built of
steel at L'Orient, and that they were also pushing forward two other
large steel vessels of war, the "Tempete" and the "Tonnerre," which
were then being built of steel in French ports. When this important
fact came upon our quietly-sleeping Admiralty officials, then, and not
until then, did they rub their eyes, and wake up sufficiently to
recognise their position. They knew that this important fact could not
long be concealed from the public press, and would thus come to the
ears of John Bull, who is apt to demand a scapegoat when he finds that
his country has allowed itself to be beaten in the race with other
nations. Possibly it was felt by the Admiralty that some reason or
other ought to be advanced for their not having commenced to build a
single steel war ship, while our nearest neighbour had nearly completed
three magnificent steel ironclads. Whether this surmise be accurate or
not, it is certain that, with the consent of the Admiralty, Sir
Nathaniel Barnaby, then the Chief Naval Architect of the Royal Navy,
read, in 1875, a paper on "Iron and Steel for Shipbuilding," before the
Institution of Naval Architects, in which paper the alleged
"uncertainties and treacheries of Bessemer steel in the form of ship
and boiler plates" were explained to the public. This comprehensive
summing up of the uncertain quality and undesirable characteristics of
the material was still further emphasised by Sir Nathaniel Barnaby
holding up to the meeting an isolated example of the failure of a thin
piece of plate metal, said to be a part of a Bessemer steel ship-plate,
which had cracked when it was bent to a very small angle.
As represented in Fig. 72, Plate XXXI., this shocking example proved too
much; it was, in fact, so bad a plate that, if originally made of such
an unheard-of quality, it could never have been either rolled or
sheared in the makers' works without proclaiming its utterly valueless
character to every workman engaged in its manufacture. It must not be
forgotten that it is physically impossible for the Bessemer process to
produce a single isolated plate of such a bad quality, for the simple
reason that Bessemer steel is never made in less than 5-ton batches,
every part of each "blow" being equally good or bad. Now, after
deducting 20 per cent. for waste in shearing, these five tons of
homogeneous
fluid steel will produce twenty-three ship-plates, 8 ft. long by 3 ft.
wide and 3/8 in. in thickness. All of these twenty-three plates must,
therefore, be equally good or bad, so that one bad plate alone could
not be made, though any number of good plates may be spoiled by an
ignorant, careless, or designing workman. The exhibition at a public
meeting of such an unheard-of specimen of steel plate, and the
proclamation of the "uncertainties and treacheries" of Bessemer steel,
together with other damaging statements, by a person holding high
authority, compels me to discuss the above-named paper at some length,
and in justice to myself, to show that Bessemer steel is now and was
then, in reality, a metal immensely superior to ordinary puddled iron,
and that the example exhibited at the meeting in no way represented its
true character and properties.
In order to clearly understand this question of bad plates, it is
important to bear in mind that the iron plates used by shipbuilders
were infusible in any of the heating furnaces that were to be found in
shipyards at that date. Hence an iron plate worker could leave an iron
plate in the furnace, and make it very hot with impunity. But cast
steel, as its name implies, has undergone fusion, and if ever it again
be subjected to an unnecessarily high temperature, approaching its
point of fusion, its molecules rearrange themselves, and the valuable
qualities conferred on the cast ingot by hammering and rolling are lost
in proportion to the amount of overheating it may have been subjected
to; so that, at a temperature quite possible to be given to it by a
careless or ignorant workman, it becomes almost like the normal
unwrought ingot from which it was formed. But this property of cast
steel is so well understood by the practised steel-smith that he will
pass hundreds of plates, or other articles, through any of the
processes of heating in the furnace, tempering, hardening, or
annealing, without the smallest injury to any one of them. It is the
unpractised iron-worker, who does not understand the properties and
mode of working steel, who makes mistakes of this kind.
It must also be observed that neither at the date about which I am
writing, nor at any subsequent date, has it been possible to make cast
steel which could not, either by ignorance, carelessness, or design, be
rendered unfit for use by overheating it. Such liability to damage
is not peculiar to steel made by the Bessemer process, since this
quality is common to cast steel, however manufactured. When the molten
cast iron in the Bessemer converter has been decarburised by blowing
air through it, and has been poured into an ingot mould, the Bessemer
process is complete; and such an ingot, like every one made in
crucibles, or by the Siemens or open-hearth process, may be treated
properly and make an excellent plate, or it may be treated improperly
and be rendered worthless. The Bessemer process, like all others, may
also make bad steel, if raw material of inferior quality be used in its
manufacture. Sir Nathaniel Barnaby neglected to use the most perfect,
and, at the same time, the only possible, means at his disposal of
proving beyond dispute if the particular piece of plate, which he held
up to the meeting, owed its bad quality to the Bessemer process, or to
improper treatment after it had left the converter in a pure state. If
he had had this sample of steel carefully analysed before he condemned
it publicly, he and his audience would have known whether it contained
such an amount of phosphorus, sulphur, or any other deleterious matter,
as would account for the extraordinary cracking at so slight an angle,
or whether the steel was free from these deleterious matters; or if it
was of excellent quality when it left the converter, and had been
spoiled afterwards by its treatment in the shipyard. Unfortunately,
nothing was told us in this incomplete paper as to how, or by whom,
this little sample was prepared for exhibition. Was the workman who
made it a steel-smith, or was he an iron-worker, ignorant of the nature
and proper treatment of cast steel?
If an actual plate, which had failed in the course of shipbuilding, had
been shown at the meeting, it would have been much more satisfactory
than a sample-piece, by whomsoever made, and such an actual plate could
have been most easily produced, if such plates were common enough to
justify what was said of the material in Sir Nathaniel Barnaby's paper.
In the early part of this paper, the author damned Bessemer steel with
faint praise; he said, "No doubt, excellent steel is produced in small
quantities by the converter." Quite so; the small quantity of Bessemer
steel made in England alone was, during the year in which this paper
was read, over 700,000 tons, or more than one hundred times
the total production of cast steel in Great Britain prior to the
introduction of the process. These 700,000 tons were worth £6,000,000
or £7,000,000 sterling; so that the great commercial importance that
Bessemer steel had attained at the date when Sir Nathaniel publicly
denounced it as a treacherous material, could not be hidden by calling
it a "small quantity." Or did Sir Nathaniel Barnaby desire his hearers
to understand that only very little of this 700,000 tons was good
steel? One per cent. of this small quantity would have supplied the
Admiralty with 7000 tons, or enough to build two of the largest ships
of war ever -- up to that time -- constructed; so the smallness of the
quantity was no excuse for not using; it.
Again, Sir Nathaniel Barnaby said: "Our distrust of it is so great that
the material may be said to be altogether unused by private
shipbuilders, except for boats, and very small vessels, and masts and
yards." This statement was absolutely unwarranted.
We were also told that "Marine engineers appear to be equally afraid of
it." Every Englishman who reads this will be surprised at this
confession of want of courage, on the part of our marine engineers.
However this may be, it was very gratifying to know that we had among
us eminent practical engineers in Great George Street, who had the
courage of their opinions, and under whose sanction and advice hundreds
of thousands of tons of Bessemer steel were at that time being used for
structural purposes. At the meeting, when this paper was read, there
was present Mr. Francis William Webb, the well-known Chief Mechanical
Engineer of the London and North-Western Railway, who was kind enough
to bring for exhibition several test-pieces illustrative of the tests
to which every plate of the locomotive boilers made under his
supervision at Crewe was subjected before it was used. These
test-pieces consisted of strips of boiler-plate, doubled up quite into
close contact while cold; and other pieces of plate, each having a hole
3/4 in. in diameter punched into it, which hole was then expanded or
"drifted" out to 2 1/3 in. in diameter, by driving a conical punch or
"drift," with a hammer, into the small hole first made.
Mr. Webb told those present at the meeting, that in their testing-house
at Crewe they had 11,000 sets of these test-pieces, all duly
stamped and numbered, each one referring to a corresponding number
stamped on 11,000 Bessemer steel plates that had been worked up into
locomotive boilers at Crewe, all of which had stood the ordeal of these
bending and "drifting" tests. Further, he said that Bessemer steel had
entirely superseded iron plates for boiler-making at Crewe, although
his company had previously bought the best iron that could be found in
this country. He also said that the London and North-Western Railway
Company had, at the time this paper was read, no less than three
hundred locomotive boilers in daily use, and that they were building at
Crewe rather more than six steel boilers every week. All the steel
plates were punched and worked, and then flanged into various shapes
with steel hammers; they were not tickled with copper hammers, as Sir
Nathaniel Barnaby had told his audience was a necessary precaution in
French shipbuilding.
I may add that the London and North-Western Railway Company had, at
that date, established extensive Bessemer steel works at Crewe, and
made their own steel; thus demonstrating what could be accomplished for
a great commercial company, advised by a thoroughly practical
engineer, not given to fear and doubting.
Now, I would ask any reasonable man what there was to prevent the
Admiralty from using such a simple and infallible mode of testing every
steel plate brought into the shipyard, the responsible officials thus
assuring themselves, beyond the possibility of doubt, that every plate
in their ships was of the high standard quality contracted for, and so
ending all the ridiculous suspicions of the treacherous nature of a
material that was being daily used so successfully?
The simple mode of
testing used by the London and North-Western Railway Company in 1875 is
illustrated by Fig. 73, where (1) shows the irregular-shaped plate as it
leaves the rolls; (2) shows it when sheared on three of its sides, a
dotted line indicating where the fourth side is to be sheared; and (3)
shows the plate sheared on all four sides. Now, if the Admiralty had
ordered every plate delivered to them from the steel-maker to have one
side left unsheared, as shown in (2), their own people could have
sheared this one side, and cut three pieces, numbered respectively 5,
6, and 7, as marked on the sheared-off piece shown on an enlarged scale
at (4). Having done so, the prover would have taken (5) and hammered it
into close contact while quite cold, as shown in (8); he might then
have taken the piece marked (6), made it red-hot, and while at the
proper
temperature for working, hammered it into close contact, as shown in
(9); these two tests would have proved or disproved the workable
quality of the plate, both hot and cold. The piece marked (7) would
then have had a 3/4-in. hole punched in it, and a conical steel plug,
or "drift," would have been driven into this hole until it was expanded
to a given standard size, as shown at (10); this would have proved
whether the plate would, or would not, bear punching. Any failure to
stand these three usual tests would have justified the return of the
plate to the manufacturer, and thus no loss would have been incurred by
the Admiralty. With the certainty of perfect safety which these proofs
afforded, the London and North-Western Railway Company, acting under
the advice of their engineer, and under the responsibility of the
directors, did not hesitate to stake the lives of many thousands of
persons every day, for whole years together, daily transporting them
over hundreds of miles of Bessemer steel rails, over which rolled
thousands of Bessemer steel tyres, drawn by hundreds of locomotives
having Bessemer steel boilers, steel axles, steel cranks, steel
piston-rods, steel guide-bars, steel connecting-rods, etc ., etc. All
this went on hourly, weekly, and for years, and had been going on for
ten years under the eyes of the British Admiralty and their officials.
Mr. Webb and his directors were fully justified in this extensive use
of Bessemer steel, for they had carefully and tentatively put it to a
long and continuous practical test, and proved to demonstration that no
iron made in this country was equal to this Bessemer steel in
toughness, strength, and endurance under severe strains.
It would be very instructive to the British taxpayer to know how many
hundreds of thousands of pounds were expended by our Admiralty in the
construction of iron ships of war during their ten years' abstention
from the use of steel, and how much the efficiency of the vessels was
reduced by the extra weight involved.
In his paper, Sir Nathaniel Barnaby further stated that the steel
shipbuilders at L'Orient scrupulously avoided the use of iron hammers,
and that they had various mechanical devices for "coaxing and humouring
this material." Why did not the author give the meeting some account of
what had been done nearer home? Why did he steer clear of Liverpool,
where the material of eighteen steel ships had been shaped and
fashioned with steel hammers wielded by the powerful arms of the
practised steelsmith, without any coaxing and humouring?" The meeting
was also informed that the ordinary steel angles in use at L'Orient
cost £27 per ton, and the double-tee bars about £41 per ton; and to
this there was to be added the cost of such careful labour as he had
described. But private shipbuilders and ship-owners were not deterred
by the price of Bessemer steel from using it even ten years before the
date at which this paper was written, when Bessemer steel was at least
30 per cent. dearer than in 1875. Would it not have been far better to
have quoted the then prices of Bessemer steel in England, instead of
giving the absurdly high prices said to obtain in France?
I was present at the reading of Sir Nathaniel Barnaby's paper, when he
held up to the meeting the piece of steel plate, which he called "the
treacherous Bessemer steel," illustrated in Fig. 72, Plate XXXI. I
invite my readers to compare this illustration with the various
examples I have had photographed of Bessemer steel tests of gun-forgings
(see Figs. 69 and 70, Plates XXVIII. and XXIX.)
and with the 11,000 test pieces then accumulated at Crewe. But even more
striking than these were the specimens I had prepared thirteen years
before. Few would believe, without ocular demonstration, the
extraordinary fact that a thin steel plate, 11 in. in diameter and 1/16
in. thick, can be brought without rupture into the forms shown in Fig.
74, Plate XXXII.,
while Fig. 75, Plate XXXIII. shows various pieces of
Bessemer steel, of our regular daily manufacture at Sheffield, tested
cold. The former are examples of what is called "spinning;" the cold
steel plate is made to revolve in a lathe, and is pressed heavily upon
by a blunt instrument as it revolves, just as a piece of soft clay
revolving on a potter's wheel is pressed upon by his thumb and fingers,
and is fashioned into a vase. As the thin cold steel plate revolves it
yields to the pressure exerted upon it by the blunt instrument forced
dexterously against it, and by degrees its particles are expanded in
some directions and contracted in others, the solid cold steel flowing,
like its prototype the potter's clay, and forming almost any variety of
circular form which the workman desires to give it. This wondrous
change of position of the several parts of the original flat plate
takes place without the smallest symptom of a crack or failure at any
part of its surface.
These examples
demonstrate the marvellous toughness of the Bessemer cast steel when
manipulated by a skilful workman.
The small vase on the left, 4 1/2 in. in height and 3 1/2 in. in diameter
(Fig. 74, Plate XXXII), is by no means a solitary example. It was one
of a group of vases of various forms exhibited by me at the
International Exhibition of 1862, that is, thirteen years before Sir
Nathaniel Barnaby held up to the public meeting an isolated example of
a maltreated plate as a representation of the "treacherous Bessemer
steel," which he seemed to think was sufficient to excuse the British
Admiralty for their ten years' indifference and apathy. During those
ten long years, twenty-four Bessemer steel works had been erected in
England alone, having 112 converting vessels with their powerful blast
engines, steel-rolling mills, and other expensive plant and buildings,
producing annually 700,000 tons of Bessemer steel.
At the time at which I write (1896), when we look into the present
state of British shipbuilding, we find that merchant sailing-ships and
passenger steam-ships are, in all cases, built of mild cast steel,
which is admitted to be the most suitable of known materials for their
construction. The way in which mild cast steel (Bessemer and
open-hearth) has absolutely superseded iron is proved by the annexed
extracts from Lloyds Register of British Shipbuilding for the year
1895.
During 1895, exclusive of war ships, 579 vessels of 950,967 tons gross
(viz., 526 steamers of 904,991 tons and 53 sailing vessels of 45,976
tons) have been launched in the United Kingdom. The war ships launched
at both Government and private yards amount to 59 of 148,111 tons
displacement. The total output of the United Kingdom for the year has,
therefore, been 638 vessels of 1,099,078 tons.
As regards the material employed for the construction of the vessels
included in the United Kingdom returns for 1895, it is found that, of
the steam tonnage, nearly 98.8 per cent. has been built of steel and
1.2 per cent. of iron. The iron steam tonnage is practically made up of
trawlers, and comprises no vessel of more than 425 tons. Of the sailing
tonnage, 97.0 percent. has been built of steel, and 3.0 per cent. of
wood. No iron sailing vessel appears to have been launched during the
year.
Can any evidence more clearly show how the opinions of shipbuilders and
shipowners, including the great passenger steam-ship owners and the
Admiralty itself, have practically condemned iron as a shipbuilding
material, with the consequent adoption of mild cast steel in its stead?
In considering this evidence it must not be forgotten that mild
Bessemer steel has not undergone the smallest alteration in
manufacture, or any improvement in quality, since the completion of
the eighteen Bessemer steel ships which were built at Liverpool. All
that we did then we do now, and consequently the steel was as well
adapted for the building of ships at that period as it is at the
present day. From 1875 up to 1896 -- that is, a period of twenty years
-- the London and North-Western Company have built no less than 4000
Bessemer steel locomotive boilers, and during these twenty years of
constant wear and tear, not one of these has ever been treacherous
enough to burst. It may further be recorded that the London and
North-Western Railway Company made all the Bessemer steel plates used
for building their splendid fast Dublin and Holyhead passenger boats,
which have so long been in constant use.
Although I have unavoidably used words of censure in speaking of that
abstraction, the British Admiralty, no one can doubt that its officials
are gentlemen of honour and integrity. They are liable, like the rest
of humanity, to errors of judgment, while the traditions of the office,
and the conditions under which they work, must tend to develop the
conservative side of their character, and render them averse to
experiment. But the course they pursue, whether it be technically the
wisest or not, represents, I am sure, their honest opinion, and under
no circumstances whatever would they stoop to the meanness of
attempting to escape the consequences of any errors of judgment by
making a scapegoat of the man through whose energy and perseverance the
construction of mild cast-steel ships was rendered commercially
possible, and whose invention has so greatly benefited the nation
generally, and the British Admiralty in particular. Although that great
department of the State failed for so long to recognise the merits of
my steel, I have received the most ample recognition of the value of my
inventions, alike from reigning sovereigns, from the learned societies,
and scientific institutions of every State in Europe, all of which I
acknowledge with every expression of profound gratitude.
Footnotes
[2] Copper is thus frequently referred to by metallurgists
as an example of extreme toughness.
[3] A beautifully tough, but very expensive kind of
iron, made of charcoal bar-iron melted in crucibles, and first
introduced by Messrs Howell and Company, of Sheffield.
Name of Vessel. Tonnage. Built in
Screw steam-ship, "Pelican" ... ... ... 329 ... 1863
Screw steam-ship, "Banshee" ... ... ... 325 ... 1863
Screw steam-ship, "Annie" ... ... ... 330 ... 1864
Paddle-wheel steam-ship, "Cuxhaven" ... ... 377 ... 1863
Sailing-ship, "Clytenlnestra" ... ... 1,251 ... 1864
Paddle-wheel steam-ship, "Rio de la Plata" 1,000 ... 1864
Paddle-wheel steam-ship, "Secret" ... ... 467 ... 1864
Screw steam-ship, "Susan Bernie" ... ... 637 ... 1864
Paddle-wheel steam-ship, " Banshee" ... ... 637 ... 1864
Screw steam-ship, "Tartar" ... ... ... 289 ... 1864
Paddle-wheel steam-ship, "Villa do Buenos Ayres" 536 ... 1864
Sailing-ship, "The Alca" ... ... ... 1,283 ... 1864
Paddle-wheel steam-ship, "Isabel" ... ... 1,095 ... 1863
Paddle-wheel steam-ship, "Curlew" ... ... 1,095 ... 1865
Paddle-wheel steam-ship, "Plover" ... ... 410 ... 1865
Screw steam-ship, "Soudan" ... ... ... 184 ... 1865
Paddle-wheel steam-ship, "Midland" ... ... 1,622 ... 1865
Paddle-wheel steam-ship, "Great Northern" ... 1,622 ... 1865
At the time when the "Clytemnestra," a steam sailing-ship of 1,251
tons, was in course of construction, it was found by the builders that
want of capital would prevent it being finished, and result in the
shutting-up of the shipyard. I was so anxious that the application of
my new steel to shipbuilding should not receive a sudden check, that I
was induced to lend the firm £10,000, to put their financial affairs in
order. This, however, did not effect the desired object, and,
unfortunately for me, the prior claims of secured creditors converted
my loan into an absolute loss. It had, however, one good effect; it
enabled the firm to continue for a while; and by the end of 1865 no
less than eighteen steel ships, aggregating 13,489 tons, had been built
of Bessemer steel, classed at Lloyd's, and duly placed on the
Register. Every person connected with shipping is fully aware that the
careful examination of Lloyd's experienced surveyors is an absolute
guarantee of the strength and structural good qualities of all ships
passed by them. But these steel ships had more than the ordinary credit
of going through this ordeal, for, on a thorough investigation of the
whole subject, Lloyd's surveyors became so satisfied of the much
greater strength and reliability of Bessemer steel, compared with
ordinary commercial iron ship plates, that they considered it
unnecessary for shipbuilders to use the same thickness of steel that
was required for iron; therefore, they permitted a reduction of 20 per
cent. to be made in the weight of steel used in the construction of
every steel ship: a concession of vast importance for high speed or
great carrying capacity. Thus, if a ship of certain size and form would
require say, 1,000 tons of iron for the construction of its frames and
shell, Lloyd's would give the same class to a steel ship of precisely
the same form and dimensions, containing only 800 tons of steel, and
therefore capable of carrying 200 tons more merchandise than could an
iron ship of the same form and size. It is difficult to conceive a
higher testimonial to the strength and fitness of Bessemer steel for
shipbuilding than is afforded by this reduction of 20 per cent. by
Lloyd's. Prior to the construction of steel ships at Liverpool, in
1863, I had introduced the last of the important improvements in my
steel process, by inducing Mr. Henderson, of Glasgow, to manufacture
ferro-manganese for me, so as to produce steel of exceptional mildness
for plates and rivets. Hence, at that date, 1863, Bessemer steel was
regularly made of as high a quality as it ever has been, or can be,
made. Thus I established my claim to have successfully introduced the
use of mild cast steel for the construction of ships of every class and
description no less than thirteen years prior to the construction of
the first Siemens-Martin steel-built ship, the sailing vessel
"Stormcock," 466 tons, built in 1878, and registered at Lloyd's.
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[1] Died January 13th, 1890.