VanLare Wastewater Treatment Facility - Tunnel Systems


A grant in 1980 from the New York State Department of Environmental Conservation gave the Monroe County Pure Waters District the opportunity to put an end to chronic problems with its combined sewers creating numerous overflow points in the City of Rochester during wet weather events. Most of the interceptors and trunk sewers were constructed before Rochester became a highly modern city.

The combined sewers transported both wastewater and stormwater during wet weather events. This led to serious overflow problems because the plant lacked the capacity to handle the large volume of water collected in the sewers during wet weather events. There were close to 50 overflow points throughout the City of Rochester. There were two potential ways to handle this overflow problem - 1) update the sewer system, which would have cost close to $5 billion; or 2) build the tunnel systems, which cost around $700 million. Needless to say, the solution chosen was the tunnel systems.

The tunnel system's construction was started in 1982. 75% of the funding was provided by federal grants, 12 1/2% of the funding was provided by state grants, and the remaining 12 1/2% of the funding was provided by local shares. A laser-guided tunnel boring machine, called a mole, chewed tunnels anywhere from 10 to 19 feet in diameter. The mole is an enormous piece of equipment, 400 feet from cutter head to the end of its trailing equipment, where the smashed rock is loaded into rail cars. It is worth $2,500,000. Approximately thirteen people tended each mole.

The tunnel system, started in 1982 and completed in 1991, cost a total of $700 million. The tunnel systems prevent overflow with a "catch and store" system (as opposed to the "dump" system used prior to the building of the tunnel systems). During wet weather events, the excess water that the plant can not handle is no longer sent to the Genesee River or Irondequoit Bay, nor is it overflowed into the streets of the city. The tunnels now catch the water and store it. When the storm is over and the plant is not treating it's full capacity, the water is sent to the plant and treated. Before the installation of the tunnel systems, there were an average of 30-40 overflow events per year. There has been one overflow event in the past three years.